Blending Operator

Job Functional Area
OPS - Solid Dosage
Shift
Weekend shift ( Day)

Overview

Under the direction of supervision (i.e. supervisor and/or team leader), the machine operator is
responsible for tending, monitoring and/or performing operational tasks of assigned equipment and
machinery to meet production schedules. 

 

 

Responsibilities

Assist and support the department trainer in training new operators and shall assist in
troubleshooting problem product conditions
• Perform machine operation of production equipment within multiple areas in addition to
processing over-the-counter (OTC) products
• Perform new product validations and provide mechanical support for Product Development
pilots
• Make recommendations to technical staff and leadership for new equipment, special
projects and ergonomics
• Perform minor repairs on equipment and machinery within parameters of work instructions
• Serve as proxy for manufacturing team leaders as needed
• Properly changeover, disassemble, clean, reassemble and operate all production related
equipment in the assigned department in a safe and efficient manner
• Operation of necessary machinery related to the job classification including documentation
of the processing steps in the batch record and/or other necessary paperwork (i.e. initial
setup, raw material usage, quality/weight checks and finished product quantity)
• Setup, operating, adjusting programmable logic control (PLC) equipment for each batch
formulation (minimum 10 or more daily)
• Responsible for breaking-down, cleaning, tooling, setting up and preparing solution for (if
required) equipment
• Pull, deliver and stage all materials needed; Complete stock and raw/in-process/finished
material transfers
• Operate, monitor and troubleshooting equipment: hand tools, viscosity meters, pneumatic
equipment, pressers, melters, manual hand joggers, coaters, blenders, technophars, turret
lifts, dust removers, part washers, hoppers, mills and solution tanks
• Utilize Mettler moisture analyzers to perform moisture checks on core products
• Must adhere to work instructions to ensure a consistent material is generated per customer
specifications are achieved in an safe, effective and efficient manner
• Utilize company ERP system (AS400) for inventory transactions, scanning, label creation,
verifying additions to batch records and data entry
• Utilize Microsoft Office Suite (Word, Excel and Outlook) to log production outputs, create
product start-up documents to record relative standard deviations (RSDs), friability,
disintegration, reliability/quality testing)
• May use (but not limited to) power equipment such as a forklift, hand tools, and other
devices operated in a warehouse environment (i.e. electric jacks, sit down, stand ups, and
cherry picker forklifts for applicable area(s))
• Monitor and adjust machine parameters in specification to maintain finish product quality
and ensure proper machine operation
• Ensure that codes/lots and finished products are not mixed
• Removal and reconciliation of excess and unused materials
• Perform calibrations as necessary to keep all parameters in specification
• Perform routine preventative maintenance: Routine clean-up during operation, quick clean
between lots, and full clean when required
• Other duties as assigned, overtime as required

Qualifications


• High School diploma or equivalent
• 1 year machine operation experience in a manufacturing environment
• Capacity to perform basic computer transactions.
• Ability to read and comprehend simple instructions, short correspondence, and memos in
English. Ability to write simple correspondence. Ability to effectively present information in
one-on-one and small group situations to other employees of the organization.
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers,
common fractions, and decimals.
• Ability to carry out detailed but uninvolved written or oral instructions. Ability to deal with
problems involving a few concrete variables in standardized situations

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